Export Grade Rust preventives provide corrosion prevention against the most corrosive sea environment during exports. The VCI oils work in vapour phase as well as contact phase and protect the component for a longer duration providing longer packaged and storage life to the components. These are available in variety of grades with varying film thickness for various end use applications that match customer requirements of degreasing & dewatering properties, film thickness, colour, protection period, washability, smell etc.
Exports of automotive components are a very critical task which requires specialized Rust Preventive Packaging schemes in synergism with highly effective rust preventive oils. RUSTX-EX Export Grade oils have higher, faster and longer duration of effective chemicals that protect the metallic components from saline atmospheres during sea transportation as well as long-term storage. RUSTX 135 series oils contain VCI chemicals which work in contact phase as well as in the vapour phase and protect components by its dual action. RUSTX - 135 A - Ex rust preventive oil is used where dry to touch feel on the component is required without the need to wash the component before fitting. The thin layered rust preventive also reduces the amount of dust accumulation on the part as well as is an excellent rust preventive for OE supplies where assembly line use of the components is required.
Dipping by far is the best method for establishing an even layer on the component. Other methods may be used such as spraying, Brushing, Automatic Conveyor & Spray Jet provided the complete surface of the component is coated with the rust preventive oil. 135 A – Ex should be used with VCI packaging for best long term corrosion prevention results. Use of gloves while handling the components as well as immediate packaging is important. In case the components carry cutting oils or water from previous processes, dewatering with CL005 is recommended.
Physical Properties | Test Method | Value |
Color | Visual | Amber Clear |
Viscosity @ cSt @ 40°C | ASTM D 445 | 2-3cSt |
Specific Gravity | ASTM D 1298 | 0.78 - 0.83 |
Dry Film Thickness | IS 2074 | 1 micron |
Flash Point (before application) | ASTM D 92 | 70oC |
Flash Point (after application) | ASTM D 92 | 220 oC |
Volatiles by % (by weight) | 80% | |
Coverage (sq m/ Lt) | 200 | |
Pour Point | ASTM D 97 | Below -5 oC |
Saponification Value (mg KOH/gm) | ASTM D 94 | 5.0-7.0 |
Water Displacement Test | Passes | |
Degreasability | Passes | |
Drying Time | 10 mins |
Corrosion Prevention Properties | ||
Salt Spray with VCI packaging | ASTM B 117 | 500 hours |
Salt Spray | ASTM B 117 | < 48 hours |
Humidity Chamber Test | ASTM D 1748 | < 720 hours |
Indoor Protection Life (open) | 2 months | |
Indoor protection life (packed) | 2 years | |
Packaged Protection Life (In VCI Packaging) | Upto 5 years |
26 Liters Can & 210 Liters Barrel
RUST-X Rust Preventive Oils donot contain Lead (Pb), Mercury (Hg), Cadmium (Cd), Hexavalent Chromium (Cr6), Polybrominated biphenyls (PBB), or Polybrominateddi-phenylether complying with the re-stricted substances listed in Article 4(1) of the RoHS Directive. RUST-X Rust Preventive Oils are also REACH Compliant for exports to the European Union. This Data sheet and information it contains is considered to be accurate at the date of printing. No representation or warranty, expressed or implied is made as to the accuracy or completeness of the data and information contained in this publication. It is the User’s obligation to evaluate and use products safely and within the scope advised in the data sheet and to comply with all applicable laws and regulations
Rust-X Rust Preventive oils for domestic usage are well suited for inland transportation and short to long term storage. The oils are contact inhibitors and protect the metal from oxidation.These are soft film. solvent based or solventless. Dewatering, degreasing odourless rust preventive oils available in variety of grades with varying film thickness for various end use applications that match customer requirements. VCI chemicals deactive acidic humidity providing elongated protection periods.
Export Grade | Domestic Grade | Film Thickness | DW | DG | Application |
---|---|---|---|---|---|
135 A-Ex | 135 A | 1 micron | Y | Y | Dry to touch oil for castings, machined components,engine parts. Engine oil, compatible oil and does not need washing before fitment. Less fuming during induction heating & welding. |
135 C-Ex | 135 C | 3 micron | Y | Y | Thin film rust preventive for application on all kinds of parts. Provides slight lubrication. Ideal for castings,forgings,machined components,wires. |
135 E-Ex | 135 E | 5 micron | Y | Y | Slight lubricating film rust preventive. Most versatile grade for all applications.Works well for castings,forgings,machined components,sheet metal parts,con rods,axles,flanges,gear boxes,transmissions etc. |
135 HD5-Ex | 135 HD5 | 15 micron | Y | Y | For parts that have to be stored in open environment or for longer periods as well as for components where thick viscous film is acceptable on the parts. Used for process equipment,oil rig equipment,large castings. |
135 C-Ex(AFR) | 135 C(AFR) | 3 micron | Y | Y | Acid Fume resistant grade for tubes & CR sheets/bodies. Thin film,non-sticky,transparent. Excellent corrosion prevention in corrosive environment. |
135 E-Ex(AFR) | 135 E(AFR) | 5 micron | Y | Y | Acid Fume Resistant grade for steel Tubes,CR sheets and components that have to be exposed to corrosive environments during storage or manufacturing. Thin film,non sticky,transparent. |
120 A-Ex | 120 A | 3 micron | N | N | Solvent Free rust preventive oil. Thin film.No smell.Ideal for small machined components, castings,forgings. High flashpoint. |
132 A-Ex | 132 A-Ex | 6-8 micron | N | N | Solvent Free rust preventive oil. Light film.No smell.Ideal for components that require some lubrication during use or fitment. Also usable for electrostatic spraying. |
145 A-Ex | 145 A-Ex | 10 micron | N | N | Solvent Free rust preventive oil. Light film.No smell.Ideal for components that require some lubrication during use or fitment. Also usable for electrostatic spraying. |